PlainRecalls
NHTSA Critical Active

HYUNDAI 2020-2023: FUEL SYSTEM, GASOLINE

Reported: November 18, 2025 Initiated: November 18, 2025 #25V796000

Product Description

Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.

Reason for Recall

Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.

Hazard

A melted fuel tank can leak, increasing the risk of a fire.

Remedy

Dealers will inspect and replace the check valve. The fuel tank assembly will be inspected for damage and replaced if necessary. Additionally, dealers will inspect and update the engine control unit software. All repairs will be performed as necessary, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed beginning January 15, 2026. Additional letters will be sent once the final remedy is available. Owners may contact Hyundai customer service at 1-855-371

Details

Recalling Firm
HYUNDAI
Distribution
United States

Frequently Asked Questions

What product was recalled?
Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.. Recalled by HYUNDAI.
Why was this product recalled?
Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.
What should consumers do?
Dealers will inspect and replace the check valve. The fuel tank assembly will be inspected for damage and replaced if necessary. Additionally, dealers will inspect and update the engine control unit software. All repairs will be performed as necessary, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed beginning January 15, 2026. Additional letters will be sent once the final remedy is available. Owners may contact Hyundai customer service at 1-855-371
Which agency issued this recall?
This recall was issued by the NHTSA on November 18, 2025. Severity: Critical. Recall number: 25V796000.